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Powder Coating Process

Powder coating is a type of coating that is applied as a free-flowing, dry powder. Unlike conventional liquid paint which is delivered via an evaporating solvent, powder coating is typically applied Electrostatically and then cured under heat.

The powder may be a thermoplastic or a thermoset polymer. It is usually used to create a hard finish that is tougher than conventional paint. Powder coating is mainly used for coating of metals, such as Household appliances, Aluminium Extrusions, Drum hardware, Automobile, Motorcycle, and Bicycle parts.

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CED Process

A DC charge is applied to a metal component immersed in a bath comprising of oppositely charged paint particles.

The Paint particles deposit on the component to a point where the coating reaches the desired thickness and an even continuous film is formed over every surface, crevice and corner.

On attaining desired thickness, the film insulates, resulting in stopping of attraction between paint particle and the component, thus completing the process. Depending upon the end use, you can choose either protective, decorative or a combination Coating.

CED Process Schedule

Automatic 2 PLC Wagon for Pre Treatment & CED line – consists of the following stages:

Sr. No.	Process	Type	Time mins	Temp°C
A	PT Section
1	Knock Off Degreasing	Dip	8	Ambient
2	Hot Degreasing	Dip	8	45 – 55
3	Water Rinse – 1	Dip	1	Ambient
4	Water Rinse – 2	Dip	1	Ambient
5	Activation	Dip	1	Ambient
6	Phosphate	Dip	8	40 – 45
7	DM Water Rinse – 3 Stage	Dip	1	Ambient
B	CED Section
1	Cathodic Electrodeposition (DIP)	Dip	5 – 8	30 ± 2
2	UF Rinse-1	Dip	1	RT
3	UF Rinse-2	Dip	1	RT
4	Oven Baking (Batch Type)	Trolley	15 – 25	200 – 225

Laboratory In-house Facilities & Equipments

Sr. No	List of Equipments	Standard	Specification
1	Analytical Weighing Balance	—	0.000 digits
2	Pencil Hardness Tester	ASTM D-3363	—
3	Adhesion Cutter (plate)	ASTM D-3359	1x1mm 10 teeth
4	D.F.T. Meter (Digital)	Kiran	0-1000 ± 1 um
5	Viscosity Flow Cup	IS SPE 3944	B4
7	PH Meter (Digital)	Table Top	1.0 To 14.0 ± 0.05 PH
8	Conductivity Meter (Digital)	Table Top	1-3000 uS/cm
9	Imhoff Cone	Sludge	0.5 – 40 gm/l
10	Conical Flask	—	250 ml
11	Glass Beaker	—	50, 100, 250 ml
12	Burette	—	50 ml
13	Sacchrometer	Gas Point	0.1 ml To 40 ml
14	Lab Oven	—	200°c
15	Conical Mandrel	ASTM D 522	—-
16	Separating Funnel	Oil Content	1000 ml
17	PDI & Inspection Work Station With Proper Illumination	—	5000 LUX

Our CED Plant Specifications & Dimensions

Sr.	Equipments	Tank Capacity	Working Dimensions in MM
	PT Process		L	W	H
1	Knock Off Degreasing Circulation System with Magnetic Filter	3000 ltr	2400 mm	1200 mm	1200 mm
2	Hot Degreasing Circulation System with Heat Exchanger	3000 ltr	2400 mm	1200 mm	1200 mm
3	Water Rinse – Circulation system	3000 ltr	2400 mm	1200 mm	1200 mm
4	Water Rinse – Circulation system	3000 ltr	2400 mm	1200 mm	1200 mm
5	Activation – Circulation system	3000 ltr	2400 mm	1200 mm	1200 mm
6	Phosphate – Circulation with Heating Arrangement	3000 ltr	2400 mm	1200 mm	1200 mm
7	DM Water Rinse – Circulation system	3000 ltr	2400 mm	1200 mm	1200 mm
8	DM Water Rinse – Circulation system	3000 ltr	2400 mm	1200 mm	1200 mm
9	DM Water Rinse – Circulation system	3000 ltr	2400 mm	1200 mm	1200 mm

	CED SECTION
1	CED Tank circulation system. With Anode	5000 ltr	2400 mm	1500 mm	1200 mm
2	CED paint cooling system consisting of chiller, PHE, piping, valves, temp control system.		—-	—-	—-
3	Anolyte flushing system, anolyte tank.		—-	—-	—-
4	Filtration unit for CED,UF-1,UF-2		—-	—-	—-
5	UF units with all accessories.
6	Membrane Electrodes.
7	Rectifier with accessories.		200 V 250 A	—-	—-
8	PLC based Automatic Transporter system 2 Wagon with accessories.	1 set	Capacity – 1000 Kgs	—-	—-
9	UF rinse-1tank with circulation system.	1 set	2400 mm	1200 mm	1200 mm
10	UF Rinse-2 tank with circulation system.	1 set	2400 mm	1200 mm	1200 mm
11	Basket Size for PT & CED	10 Set	2300 mm	900 mm	—-
12	Batch Oven Size	1 set	6100 mm	2500 mm	1850 mm
13	Dee rusting Bath (Available off line)
14	Effluent Treatment Plant (ETP)	5000 Ltrs	—	—	—
15	DM Plant	2000 Ltrs	—	—	—
16	Compressor	5 HP	—	—	—
17	Genset (Power Backup)	2 sets	63 KVA	50 KVA	—

Let’s connect to us for your requirements. We will get back to you with in 24 hrs time frame.

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